Staff Battery Manufacturing Engineer

Posted 3 Days Ago
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Sunnyvale, CA
Senior level
Artificial Intelligence • Robotics • Automation • Manufacturing
The Role
The Staff Battery Manufacturing Engineer will lead the development of the battery pack manufacturing line for both prototypes and production. Responsibilities include managing manufacturing equipment, developing process flow diagrams, ensuring manufacturability of designs, monitoring production metrics, and driving machine qualifications. Collaboration with teams for innovation in battery manufacturing processes is key to producing industry-leading solutions for humanoid robots.
Summary Generated by Built In

Figure is an AI Robotics company developing a general purpose humanoid. Our Humanoid is designed for corporate tasks targeting labor shortages and jobs that are undesirable or unsafe. We are based in Sunnyvale, CA and require 5 days/week in-office collaboration. 

We are looking for a Staff Battery Manufacturing Engineer to lead the development of our battery pack manufacturing line for both prototype and production scale. In this role, you will work with a highly cross functional group to innovate at the manufacturing level and enable an industry leading battery pack for a humanoid robot.

Responsibilities: 

  • Drive battery pack manufacturing line development efforts both in house and with third party machine/automation suppliers/CM’s
  • Set up and manage battery pack manufacturing equipment including wire bonding, adhesive dispense and potting machines
  • Develop manufacturing process flow diagrams and control plans
  • Specify requirements and acceptance criteria for manufacturing equipment and processes required for battery pack and module manufacturing
  • Design mechanical and electromechanical fixtures in CATIA V6
  • Drive machine qualification including correlation, process capability (CP/CPK) and Gage Repeatability / Reproducibility (GR&R)
  • Work with the product design team to facilitate pack design for manufacturability and design for assembly
  • Monitor production metrics and KPIs, identifying areas for improvement and implementing corrective actions
  • Program adhesives dispense paths and potting dispense machines, optimize for yield and cycle time. Troubleshoot failures and apply corrective actions


Requirements: 

  • 7+ years of experience in battery manufacturing
  • Bachelor’s or Master’s Degree in Manufacturing Engineering, Mechanical Engineering, Robotics, Mechatronics, or similar field
  • Experience with setting up and running a wire bonder for battery pack manufacturing
  • Experience with developing manual and automated battery assembly techniques and fixturing
  • Experience with specifying and procuring manufacturing equipment, tools, and fixtures required for battery production
  • Working knowledge of GD&T principles
  • Experience setting up and running additional battery pack manufacturing equipment including adhesive dispense machines, potting machines, automated cell stacking, conveyance systems, etc.

Bonus Qualifications: 

  • Experience with designing and developing automated cell incoming quality control fixtures (voltage, resistance, temperature, dimensional, etc.)
  • Experience with Manufacturing Execution Systems (MES), including implementation, integration, and optimization
  • Understands machine qualification including calibration, correlation, capability, repeatability and reproducibility
  • Experience with statistical tools such as GR&R, SPC and CP/CPK to ensure process/fixtures and scalable and are continuing to perform properly
  • CATIA V6 experience
  • Working knowledge of safety considerations in the battery pack manufacturing setting
  • Knowledge of cell manufacturing processes and considerations

Top Skills

Catia V6
The Company
86 Employees
On-site Workplace
Year Founded: 2022

What We Do

Figure is an AI Robotics company building the world's first commercially viable autonomous humanoid robot. We are based in Sunnyvale, CA.

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